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In-House
Sandwich Panel Manufacturing
- Our responsiveness is attributable in part to our own panel manufacturing operations, meaning we are not reliant on third parties.
- We are able to manufacture sandwich panels with any specific materials of your choice but our regular panel components are described beneath.
- Typically, the
innermost skin is made of hard wearing GRP sheet of uniform
thickness, reinforced with incredibly strong woven roving and
protected with an impervious gel coat.
- Extruded
polystyrene vehicle insulating board is used for its superior
qualities, including high strength and low thermal conductivity.
- We select only WBP-grade plywood to reinforce the load bearing floor panel.
This is further reinforced with fibre glass and polyester resin before
a protective gel coat is applied to form either a smooth or
non-slip surface. For hostile loading situations such as fork-lift truck loading, aluminium checkerplate is used for ultimate reinforcement.
- Panel
elements are bonded together using chemically curing polyurethane
adhesives for consistently strong bonds.
- Once fully cured, our panels
are CNC-cut to a diverse range of precise shapes specific to their destined vehicle.
The panels comprising the CoolKit are designed to interlock so as to be thermally and structurally superior
to traditional processes.
- To
avoid the danger of rot or moisture absorption within the conversion
we have eliminated the use of traditional timber frames whilst
selecting alternative materials to provide rigidity.
- A
36 month warranty against defective materials and processes
reflects the confidence we have in our product.
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